Maszone^® Cleaning System for Finished Natural Corks

M.A. Silva used the latest technology in its development of the Maszone^® system. A final cleansing stage for finished corks, this process eliminates all remaining microorganisms and their spores, plus further reduces organic impurities and compounds which could be precursors to off-flavor producing compounds such as TCA. The appearance of finished corks becomes more consistent and homogeneous which leads to higher visual appeal, and better printing or branding clarity. Unlike some competitive solutions, the Maszone^® system uses ozone as its primary treating agent, since it is more effective, faster and does not produce hazardous by-products.

Using ozone, the Maszone^® system requires very short processing times. Finished corks absorb less solution translating to shorter drying periods. The drying stage is more efficient and uses less energy.

Historically, ozone has been used in water treatment for the removal of color, odors, and taste, oxidation of organic compounds, manganese, and iron, and elimination of pesticide traces. Learn more (link to ozone) how ozone processing works.

Ozone treatment is a safer and more environmentally friendly alternative to chlorine. The food industry has adopted ozone as a substitute to chlorine, as it is a faster and more effective disinfecting agent, and does not produce dangerous by-products.

Benefits of Maszone^® Processing

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• Eliminates micro-organisms and their spores – 3000 times faster than chlorine.
• Faster processing – Since ozone acts so quickly, finished corks absorb less solution translates to shorter drying periods.
• Inhibits TCA development – Finished cork is sterile, and free of microorganisms.
• Leaves no residues – Ozone decomposes quickly into oxygen molecules.
• Enhances cork appearance – Creates a cleaner and more uniform cork surface, allowing finger quality cork printing.